The Downland Gridshell
Conservation Store and Workshop

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Cantilevered roof section

August 2001

Gridshell roof cantilevered ends

The ribbon roof extends beyond the end frames of the building and curved beams are being laminated to provide the necessary support.  The beams are assembled from 15 planks of 15mm x 210mm green oak scarf jointed to obtain the required length, 14 layers are glued and laid up in a jig and then jacked into shape.  The glue gives a maximum working time of 4 hours.  The jig is constructed entirely of PERI scaffolding components.

The lower floor of the gridshell building is being used for this process.

Forming the arches

Gridshell curved beam lamination jig

The curved beam is shown below.  Further work is necessary to convert this to a circular section 200mm in diameter.

Gridshell curved beam

Arch machined to circular section

October 12 2001

The finished arches are lifted into position. (Sorry about the poor quality of this image!)

gridshell cantilevered roof arch

Close up of the arch and support details from the interior

gridshell cantilevered roof detail

gridshell cantilevered roof detail

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